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Integrated Water Tempering IWT 300

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

Neil H. Macdonald<br /> <br />

Tel: 423·480·4517

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

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Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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Reliable, fast, accurate

The Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.

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Description

The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.

The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.

It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.

The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.

Technical characteristics

Heating power per unit 6 kW
Cooling capacity per unit 10 kW with ΔT = 80°C
Number of heating units up to 5 pcs
Dimensions L x W x H 2300 x 1250 x 1450 mm
Total weight up to 800 kg
Operation temperature, max. 130°C

Exact values depend on the assembly.

Meet us at Plastimagen in Mexico City, Mexico on 10 - 13 November, 2026!

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