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Line Control Automation Upgrade

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Maillefer North America

Pipe & Tube

Neil H. Macdonald<br /> <br />

Tel: 423·480·4517

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
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Tel: +1 847 802 4315

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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Your line risks a complete shut down because of obsolete line control technology. Don't keep your customers waiting and let your reputation suffer.

Technology is obsolete

Why would one consider an upgrade of their line control? Technology changes almost daily, whether we like it or not. Maybe an electronic part is no longer available, or there are growing incompatibilities with your working environment, or the maintenance effort is becoming unacceptable. Automated manufacturing equipment requires technology to function. So, don’t let obsolescence become a handicap to performance or have it suddenly stop your production.

Upgrade solution

We can help you upgrade your line controls with modern components. By preparing for an automation upgrade with us, you help secure future equipment availability. Our upgrades offer equivalent or even improved features. Turn to us for assistance in identifying the obsolescence risks and the improvement opportunities.

What is included

  • Tailor made upgrades from S5 PLC to S7 / TIA Portal

  • Process Supervisor upgrade to extend your equipment lifetime and to have the latest application developments in use

  • Critical item upgrade for improved reliability and lower operational costs

  • Skilled engineering team for smooth installation and commissioning with minimum disturbances of your production

  • Peace of mind for spare parts and technical support sourcing.

Act now!

Repairs and parts replacement for the Siemens S5 line control and older Process Supervisors are no longer available. We strongly recommend you to consider the preventive upgrade of your line control, before it fails. The standard delivery time is 14 to 18 weeks. Maillefer Services will assist you in planning the proactive upgrade of your line control. Contact us at: [email protected] or [email protected]

Upgrades for Medium, High and Extra High Voltage Cable Production

Value packages

Long Run Value Package

By utilizing reliable line components and avoiding pre-cross-linking in the extr...

Clean Run Value Package

While your compound suppliers provide clean XLPE insulation compounds, with our ...

Round Value Package Premium

Optimal roundness is essential for efficient use of insulation material on a CV ...

Round Value Package Standard

Roundness is a sum of many factors during the extrusion and cross-linking proces...

Round Value Package Basic

The cooling circulation of nitrogen shrinks the outer surface of the insulation,...

Continuous Type Change Value Package for MV CCV Lines

It is possible to produce several medium voltage cores in the same run without s...

High Output Value Package for MV CCV Lines

Typical preheaters ineffectively heat conductors, causing the inner semicon mate...

High Output Value Package for HV/EHV CCV Lines

High and extra high voltage cables have important insulation thicknesses, and co...

Quick Conductor Splicing Value Package for MV CV Lines

Our Quick Conductor Splicing Value Package allows quick conductor splicing for c...

Quick Conductor Splicing Value Package for HV/EHV CV Lines

Our Quick Conductor Splicing Value Package allows quick conductor splicing for c...

High Output Screw Value Package

New screw design leads to higher output for your extruder.

Component upgrades

Process Supervisor Unit Upgrade

Obsolete process supervision technology is putting your line at risk of a comple...

Human Machine Interface Upgrade

Obsolete human-machine interface technology is putting your line at risk of a co...

Caterpillar & Capstan Drive & Motor Upgrade

Your caterpillar or capstan may be stopped because of an obsolete drive or motor...

Accumulator PLC, Drive & Motor Upgrade

The accumulator is not working because of an obsolete PLC, drive or motor. Don't...

Extruder Drive & Motor Upgrade

Has your extruder come to a halt because of an obsolete drive or motor? Don't...

Extruder Cooling Upgrade

Do you want to increase the extruder reliability and improve the process perform...

Extruder Screw & Breaker Plate Upgrade

Want to optimize the output for process demand and improve the process performan...

Crosshead Tempering Unit Upgrade

Want to improve the temperature stability in the triple crosshead and in the ins...

Nitrogen Blower Upgrade

Want to save your maintenance and nitrogen consumption costs due to the leakage ...

End Seal Upgrade

Want to make longer production runs and save nitrogen costs?

Single Pay-off & Take-up Drive, Motor & Gearbox Upgrade

Your single Pay-off and Take-up may be down because of an obsolete drive, motor ...

Meet us at Plastimagen in Mexico City, Mexico on 10 - 13 November, 2026!

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